Optimizing processes and protecting people and machines with MOBOTIX video technology
MOBOTIX thermal technology is indispensable for many monitoring applications in many industrial environments. It is not only used to protect equipment and personnel but, more than that, to improve production efficiency. This leads to a higher return on investment. Especially for foundries and their demanding environment, MOBOTIX video solutions can generate tangible benefits.
Quality Assurance in die Casting and Injection Molding
Constant process and holding temperatures of molds and workpieces avoid scrap during or after producing die-cast parts. In injection molding, the correct procedure and holding temperatures in the low-temperature ranges are essential to achieve the best quality and productivity. Special cooling processes are also required. Here MOBOTIX can provide significant support for process control based on Deep Learning processes with thermal TR modules.
Practice proves it: It pays off!
Supporting processes with MOBOTIX video technology offers excellent potential for avoiding material waste, as the following practical example from an aluminum foundry (high-pressure casting for the automotive industry, processing 40 t of aluminum per day) demonstrates:
Area
Effect of the MOBOTIX system
Investment
5.000 €* p. camera
Efficiency gains per month (automation, productivity, avoiding losses, etc.)
2.500 € p. camera
Amortization time
2 months
Efficiency gains (over 5 years)
150.000 € p. camera
*Typical system comprising 1 camera and software for 1 aluminum pressing unit
Security and Protection
Safety in the Workplace
Employee protection is essential in safety-critical areas of industrial plants. Working with hazardous substances and at high ambient and surface temperatures and liquid metals in foundries pose particular risks. MOBOTIX offers helpful apps and solutions for this, such as fall detection or the detection of protective clothing.
Access Control
Industrial companies maintain a discreet approach to internal information and processes, so access for employees and visitors is strictly controlled. In addition, there are special safety-critical work areas to which only authorized/trained personnel may have access. With IP video door stations, individual apps, and license plate recognition for vehicles, MOBOTIX supports the security of these entrances and exits.
Perimeter protection
With a lot of expensive, high-value materials and equipment, industrial plants like foundries offer an attractive attack surface. Because of their size and complexity, some sites are difficult and costly to protect. MOBOTIX systems provide a more efficient, cost-effective, and often more efficient way to provide always-on, 24/7 site security, either replacing or complementing existing solutions.
MOBOTIX 7 Kameras unterstützen MQTT
Der stetige Dialog spezialisierter Geräte und das Zusammenführen von Daten automatisiert effektiv Prozesse und steigert die Produktivität. MQTT ist das beliebteste Protokoll zur Integration von Geräten in Steuerungssysteme (z.B. SCADA). Die Kameras der MOBOTIX 7 Plattform unterstützen neben MODBUS/TCP nun auch MQTT. So können Sie die Videosysteme bspw. zur Automatisierung von Gebäuden und Steuerung der Produktion beitragen.
MQTT auf einen Blick
Bewährtes Protokoll zum Informationsaustausch zwischen IoT-Devices
Austausch zwischen Netzwerkgeräten über einen “MQTT Broker” ohne Direktverbindung der Geräte untereinander
Einfacher Aufbau - ressourcenschonend und schnell
Auch für Netzwerke mit hoher Latenz, geringer Bandbreite oder unzuverlässiger Verbindung geeignet.
Verschlüsselte Übertragung
Zuverlässig durch QoS
Nahezu unbegrenzte Möglichkeiten für individuelle Anforderungen
Beispiel: Fertigung von Gussteilen
Thermalkameras erfassen jeden Rohling im Produktionsbetrieb.
Automatische Erfassung der Thermalwerte, Foto des Produkts Erfassung des aufgebrachten Barcodes.
Produkte minderer Qualität werden automatisch aussortiert.
Lückenloser Nachweis von Produktion und Qualität inkl. zentraler Archivierung
